ECOLAB HELPS TRANSFORM THE BOURBON INDUSTRY’S
ENVIRONMENTAL PRACTICES WITH MAKER’S MARK DISTILLERY
Ecolab’s Ecovation unit has designed and built the bourbon industry’s
first renewable energy whole stillage treatment solution at the Maker’s
Mark Distillery in Loretto, KY
July 1, 2008 - Ecolab Inc.’s Ecovation division announced the installation
and startup of its proprietary whole stillage treatment solution in
Loretto, KY. Ecovation, a leader in the development of value-driven
waste stream treatment and renewable energy solutions, collaborated
with Maker’s Mark to design, build and operate the waste stream treatment
system that will enable the Maker’s Mark Distillery to significantly
recycle its waste stream and generate renewable energy. The state-of-the
art system is the first in the bourbon industry and will serve as a
prototype for other distilleries.
“Ecovation is dedicated to working with clients to create focused solutions
that are both environmentally sensitive and cost effective,” said Diane
C. Creel, Ecovation Sr. Vice President & General Manager. “Together,
Ecovation and the Maker’s Mark Distillery have developed a new, sustainable
model for whole stillage management involving our proprietary Mobilized
Film Technology. Ecovation’s ability to produce this kind of long-term
solution is what makes the company different from others.”
Traditionally, managing the co-products from the spirits manufacturing
industry has been energy intensive and costly, often creating a bottleneck
in the production process. Ecovation’s waste stream solution will enable
Maker’s Mark to expand production capacity while significantly reducing
dependence on natural gas. The new facility will anaerobically treat
the liquid portion of the whole stillage and process waters produced
during bourbon-making, generating methane-rich biogas, a renewable energy
source, which will offset between 15% and 30% of the facility’s natural
gas consumption.
“For Maker’s Mark, transitioning to Ecovation’s waste stream treatment
solution provides significant advantages over other options we considered,”
said Kevin Smith, Master Distiller and VP of Operations. “While our
production capacity will increase, operation costs will decrease – all
through an environmentally-friendly technique. Ecovation has helped
us better realize our strong beliefs in combining the best traditional
methods for making bourbon with environmental stewardship and good business
sense.”
The Maker’s Mark Distillery is dedicated to producing the finest bourbon
in the world while reducing energy dependency and operating in an environmentally-friendly
manner in a multitude of ways. The Distillery partakes in a Grain Management
program, buying grain directly from local farmers, in addition to only
using food-grade oil and lubricants throughout the plant. Additionally,
Maker’s Mark employees are an integral part of a recycling plan and
work to ensure that as much glass, plastic, scrap wood, cardboard, label
paper, light bulbs, batteries, spent oils and lubricants, and scrap
metal as possible is recycled.
Occupying over 620 acres of land, the Maker’s Mark Distillery only
functions on less than 200 acres. The remaining land is operated as
a nature preserve, where Maker’s Mark houses its own Arboretum of Kentucky
native species on-site.
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