Ecological Technology for a Sustainable World
Ecovation

Project Location:
Kraft Foods - Campbell, New York

Process Wastewater Treatment

In Service Date:
2003

Capacity:
24,000 lbs of COD per day

Expansion for Whey Permeate Treatment

In Service Date:
January 2008

Capacity:
165,000 lbs of COD per day

Energy Benefit:
450-500 MMbtus per day

Installations > Back to Installations: Case Studies

Dairy Wastewater Treatment

Acid Whey and Dairy Process Wastewater

Ecovation has provided process wastewater treatment for the world’s largest dairy food processor at their Campbell, NY cheese making facility since 2003. The installation and operation of Ecovation’s patented Mobilized Film Technology (MFT) was completed under a design-build-finance-operate (DBFO) contract. Ecovation’s treatment solution eliminated previous discharge compliance issues, odor complaints, and trucking of waste byproducts. The system also provided pretreatment for process wastewater that significantly reduced the loading to existing on-site aeration lagoons.

Ecovation recently completing a five-fold expansion of the treatment facility to treat high-strength whey permeate – making this the largest system installed in the cheese and dairy industry. The expanded MFT system will convert all of the production plant’s soluble waste byproducts into biofuel and treated water. The renewable biofuel will be delivered to the production plant to offset natural gas consumption, setting a new standard for environmental sustainability in the cheese and dairy industry.

Benefits:
• Long-term sustainable approach that supports the customer’s productivity, sustainability, and environmental stewardship initiatives
• Offset 30% of natural gas consumption in the cheese processing facility
• Eliminate high-cost transport and land disposal of high-strength wastes
• Able to meet direct discharge requirements

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